Martin Yale 959 Instruções de Operação

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Model 959AF Air-Feed AutoFolder
Installation, Maintenance, & Operating Instructions
Serial #
Table of Contents
1.0 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
2.0 Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
3.0 Pre-Operation SetUp . . . . . . . . . . . . . . . . . . . . . . Page 2
4.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
5.0 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11
6.0 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 17, 20
Parts Diagram #1 . . . . . . . . . . . . . . . . . . . . . . . . Pages 18, 19
Parts Diagram #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20
Specifications
Feed Speed . . . . . . . . . . . . . . . . . . . . .18,000 pcs. per hour*
Sheet Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . .200 Sheets
Types of Folds . . . . . . . . . . . . . . .Letter, Half, Z, Double Half
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .French, Baronial
Feeding Method . . . . . . . . . . . . . . . . . . . . . .Bottom Vacuum
Lightest Paper . . . . . . . . . . . . . . . . . . . . . . . . . . .16# (Bond)
Heaviest Paper . . . . . . . . . . . . . . . . . . . . . . . . . .70# (Bristol)
Max. Paper Size . . . . . . . . .20” x 14 1/16” (66.04 x 35.72cm)
Min. Paper Size . . . . . . . . . . . . . .2” x 3 1/4” (5.08 x 8.26 cm)
Max. Fold Length
First Fold . . . . . . . . . . . . . . . . . . . . . . . . . . .13" (33.02cm)
Second Fold . . . . . . . . . . . . . . . . . . . . . . . . .13" (33.02cm)
Min. Fold Length
First Fold . . . . . . . . . . . . . . . . . . . . . . . . . .1 1/2" (3.81cm)
Second Fold . . . . . . . . . . . . . . . . . . . . . . . .1 1/2" (3.81cm)
Electrical Specifications . . . . . . . . . . .115V 60 HZ (9.5 Amps)
UL CSA Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Yes
Dimensions (Assembled) . . . . . . . . . . . .23”H X 23”W X41”D
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220lbs
* 8 1/2 x 11 sheet of paper
17” Long Paper Maximum
Introduction
Thank you for selecting the Martin Yale Model 959AF Air-Feed AutoFolder. All components have been thoroughly inspected and
performance tested to provide you with the best folder value in its class. Before each machine is packed for shipment, it must
pass a critical performance test, including folding, scoring, and perforating. This folder can execute Half, Double Half, Zee,
French, Baronial, and custom folds within its paper size capacity, as well as Letter Folds (up to 17” paper). The machine can also
score, slit, and perforate separately, or while folding.
Please review this publication in its entirety before attempting to operate your folder. Thorough understanding of this information
will help eliminate most operator-associated errors and ensure years of trouble-free performance.
WARNING! Never connect power to the machine until you are ready to set up and operate the folder. This
machine contains moving parts. During setup, operation, and maintenance keep hands, hair, loose clothing, and
jewelry away from all moving parts. Serious bodily injury could result. Service, or disassembly of side covers
should only be attempted with the power disconnected and locked out. The AC outlet for this machine must be
near by and not blocked.
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Resumo do Conteúdo

Página 1 - Introduction

Model 959AF Air-Feed AutoFolderInstallation, Maintenance, & Operating InstructionsSerial # Table of Contents1.0 Ge

Página 2 - 2.0 Nomenclature

per-inch perforating wheel, and two rubber guide rollers on theupper accessory shaft. On the lower shaft are two backup hubs,and two steel guide rolle

Página 3

ate instructions in Section 4.2 for the job to be processed. 1. Turn the air and vacuum control valves to the off position.(For refolding, also turn o

Página 4 - 4.0 Operation

To correctly set the spring tension, loosen the screw in the setcollar. Pull the collar away from the spring until there is nopressure on the block. P

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5.3.2 Paper Guide AlignmentThe folder is now in a neutral position and ready to be adjustedso sheets of paper enter correctly into the folding rollers

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table, no cross shaft adjustment is necessary. If the paperdoes not lay flat on the feed table (climbs up the right or leftpaper guide), adjust the fe

Página 7

5.6.2 The Vacuum And Air SystemThe pump motor, vacuum, and compressor pumps do notrequire lubrication. 6.0 TroubleshootingThe following guide will hel

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instructions in Sections 3.10 and 5.2.2. The air and vacuum set-tings may be set incorrectly. Check the settings according toinstructions in Sections

Página 9

17PARTS LISTItem # Part No. Qty. Description1 M-O095015 1 Paper Guide Shaft2 W-O095238 1 R.H. Rod Clamp3 W-O095214 1 L.H. Rod Clamp4 W-O095215 2 Grip

Página 10 - 4.5 Start-Up

18Parts Diagram #1

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1.0 GeneralOperational setup of the folder is simple and quick. No compli-cated procedures are involved. A simplified fold chart is promi-nently displ

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Item # Part No. Qty. Description119 W-O003064 1 Conveyor Idler Shaft120 M-O008011 1 Stacking Wheel Axle121 W-A095064 1 Stacking Tray122 M-S024002 4 Co

Página 14

To place the foldtables onto themachine, slide thefront slot opening ofthe fold table ontothe inner set of pins(closest to the fold-ing rollers) with

Página 15 - 6.0 Troubleshooting

NOTE: When aligning the sheet detector to the targetmarks, look straight down on the target marks andthe edge of the paper. Do not look from an angle

Página 16 - Wiring Diagrams

and strikes the fold table paper stop. The sheet then entersbetween the second and third folding roller where the first foldis made. The sheet then en

Página 17 - PARTS LIST

The position of the foldtable paper stop deter-mines the location of eachfold in the paper. The sim-plified fold chart (Item64A) located on the exitta

Página 18 - Parts Diagram #1

4.2.6 The Simplified Fold ChartThe simplified fold chart located on the exit table providespaper stop settings for five standard cut paper sizes. Two

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made with the micro adjustment wheels. This is thesame for all fold styles. See Fig. 10When the feedtable paperguides are cor-rectly set and aconsis

Página 20 - Parts Diagram #2

For step 2, follow this procedure.1. Remove the first fold table and the stacking wheel assembly.2. Disengage the scoring wheel backup hub by rotating

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